Surface Inspection Systems for Precision Component Manufacturing

Flexible optical surface sensor for measuring the roughness in the mid-frequency range of high-performance optics, mirrors and displays.

 

Efficient and scalable inspection using phase measurement, deflectometry and gradient-based surface reconstruction. Use in the production of high-precision mirrors and optics.

Our services

 

The surface inspection sensor developed in the Imaging and Sensing department enables the inspection of flat and free-form optics of different dimensions.

As a robot-mounted system, a fully automated scan is carried out, which evaluates and displays images of the surface with live feedback.

The interfaces for integration into your own software environments are included.

Other applications of the surface inspection sensor include the monitoring of processing traces, quality control and defect detection, and the inspection of smartphone displays.

Do you have an application for measurement technology and quality assurance in industry, biology, medicine or everyday life that cannot be solved by standard components? We will be happy to advise you! In close coordination, we research and develop solutions, from simulation to applicable and manufacturable prototypes.

High-precision mirror production accurate to the nanometer with 30% less production time
© Fraunhofer IOF
High-precision mirror production accurate to the nanometer with 30% less production time

Features of the SWAP-IT Technology

 

Researchers at the Fraunhofer Institute for Applied Optics and Precision Engineering IOF have found a new way to produce high-precision components such as mirror optics in a particularly efficient and scalable way – while at the same time maintaining the highest quality and low costs. To do this, they use a new type of production architecture: SWAP-IT. This is being developed as part of the Fraunhofer flagship project SWAP with the aim of making industrial manufacturing processes in the factory of the future more flexible, efficient and cost-effective.

 

Video about the use case "precision component production" in the SWAP lead project with the developed surface inspection sensor goSURFmsfr

"SWAP – Hierarchical swarms as production architecture with optimized utilisation" "SWAP – Hierarchical swarms as production architecture with optimized utilisation" © Fraunhofer IOF

Further Information

 

Further information on the Fraunhofer flagship project SWAP can be found on the project website: Fraunhofer lead project SWAP

Please also note the accompanying Press Release - High-precision mirror production accurate to the nanometer with 30% less production time.

 

 

Downloads for product sheets on our research topics

 

Our data sheets summarise relevant information on our current research highlights in a compact and clear format. Use the download function to save interesting and relevant topics for later and to save important data and visualisations for later retrieval.

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