Objective
Development of “adapted“ bonding technologies for glass and glass-ceramics using water based silicate solutions or no additives at all (“Direct Bonding“) by applying suitable surface activation processes before assembly in a vacuum environment.
Pre-conditions
- Materials with a high SiO2 content
- Surfaces highly plane (or otherwise conform),
- flatness at least λ /10 PV*
- Extremely smooth (polished) surfaces, roughness < 1 nm RMS*
* λ: wavelength (632 nm)
PV: peak-to-valley
RMS: root-mean-square
Bond characteristics
- Full transparency (bonding area is "invisible”)
- No uncontrolled creep/drift under mechanical load
- No outgassing at elevated temperatures
- No stress from thermal mismatch (for identical materials)
- Assembly of individual parts “accurate to gage blocks“
Applications
- UV, VIS and IR optics (transmission and reflection)
- Laser applications
- Space applications
- Lithography and precision engineering applications